Peugeot Re: 88 505 N9TE continuing saga

From: Bill Doyle (bdoyle1492@earthlink.net)
Date: Fri 01 Mar 2002 - 17:01:02 EST

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    --- In peugeot-L@y...
    <http://groups.yahoo.com/group/peugeot-L/post?protectID=197056044108056190050118047248100208071048>
    , Bill Doyle < bdoyle1492@e...
    <http://groups.yahoo.com/group/peugeot-L/post?protectID=014064253200018198024050096165114239071048139>
    > wrote:
    >
    > 2) Check continuity between the B+ pin on one of the injector's
    > connectors and wire #31 at the injection relay socket. It should be
    > close to zero ohms ("00.0 ohms"). If it is not, there is a connector
    > in the middle of the injector harness--it is a white 8 pin connector
    > near the brake booster. The other end of the harness should go
    > behind the fuel rail. Pull that connector apart and make sure the
    > contacts are good, etc.
    >
    > I AM GETTING 9 OHMS. I LOCATED THE WHITE CONNECTOR, AND CLEANED IT.
    > SAME THING. I MIGHT ADD THAT THE BRAKE BOOSTER HOSE WAS POSITIONED
    > SUCH THAT IT LOOKED LIKE IT MIGHT BE PLACING STRESS ON THIS WIRE
    > CLUSTER, SO I REPOSITIONED THE WIRES WHEN I RECONNECTED. NO
    > DIFFERENCE.
    >

    I don't think this is right... There is a splice on either side of
    that connector. Wire #31 is split into 2 circuits (pins 1 and 8 on
    that white connctor). On the other side each one of those circuits is
    split again so that there are a total of 4 (one for each injector).
    Perhaps those splices are messed up.

    You can narrow it down by testing continuity between the terminal for
    wire #31 on the injection relay socket, and pins 1 & 8 on that white
    connector. Both should be close to 00.0. If they are, your high
    resistance is somewhere in the injector harness.

    **** WHEN I TESTED THIS ONE, I AM GETTING THE 00.0 ON BOTH 1 AND 8.****

    > 3) If that checks out, check continuity between the two output pins
    > of the injection relay itself. These pins are bridged internally.
    > All you need to do is locate which pins that wires #31/94 and #32E
    > plug into. This should be around zero ohms ("00.0 ohms"). If it too
    > high, try a new injection relay.
    > ON THIS ONE, I AM GETTING THE .OL M OHMS

    **** I HAVE A MAP OF THE INJECTOR RELAY CONNECTION:

                        32E(white)

          32J(brown) 94(red) M54(green)
          84(red) 31 (gray)

                        Thick Brown
                         no number

    **** I LOCATED WIRE 32J, BUT CAN'T FIND #2R. I HAVE A WIRE WITH NO
    NUMBER, THE THICK BROWN ONE AT THE BOTTOM, THIS READS .OL WHEN CHECKED
    AGAINST 32J.
      I TRIED GETTING ANOTHER RELAY AT THE BOSCH CAR PARTS PLACE, THEY SAID
    "no listing",(which is a familiar phrase), SO I WENT IN TO TRY AND MATCH
    IT UP, AND WAS UNSUCCESSFUL. THEY EVEN LOOKED THROUGH THE BOOK. THERE
    WAS A PROBLEM GETTING A <2 X 15> AMP
    >

    Hmmm, interesting. You should be getting continuity through the
    relay. Even Peugeot's diagnostic test relies on that. Do you have
    another injection relay you could test and try out?

    The ignition relay is constructed the same way--try performing the
    exact same test on it--relay pins for wires #2R and 32J should show
    00.0 ohms.

    > 5) Next, check continuity between that injector's negative terminal
    > (the terminal opposite the one that read +12v before) and one of the
    > 4 outer pins on the injector resistor connector. It should be close
    > to zero ohms. If not, recheck that white connector mentioned above.\
    > ON THIS ONE, I AM GETTING ~2.5 OHMS ON ALL EXCEPT ONE, WHERE I AM
    > GETTING NOTHING.
    >

    Huh? This does not make any sense. You should be reading 00.0 ohms
    between one injector connector and one outer pin on the resistor
    harness. Just out of curiosity, you performed this test with the
    resistors disconnected, correct?

    **** YES, I TESTED THIS WITH THE RESISTOR PACK DISCONNECTED, AND THE
    FIRST THREE OUTER TERMINALS WERE THE ~2.5 OHMS NUMBER, BUT THE FOURTH
    OUTER ONE WAS .0L m OHMS

    If so, and if I am interpreting you correctly, it sounds like a
    harness has been damaged somehow, affecting multiple wires. Carefully
    check the injector harness that runs along the fuel rail. The 4
    injectors and the aux air device are all a part of this little sub-
    harness and the connection point is that white connector.

    **** I INSPECTED THE INJECTION HARNESS THE BEST I COULD (visual). I CAN
    SEE WHERE THE WIRES SPLIT OFF, AND FROM THE OUTSIDE, LOOKS TO BE INTACT.

    I have more info for you... Don't give up!

    -Joe G

    [Non-text portions of this message have been removed]

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