Peugeot Re: Cooling system flush

From: jsgrubbs2001 (jsgrubbs@hotmail.com)
Date: Sun 24 Feb 2002 - 15:52:52 EST

  • Next message: jsgrubbs2001: "Old Pugs"

    --- In peugeot-L@y..., Robert Jensen <rltj@t...> wrote:
    > Hi guys,
    >
    > Can anyone recommend a DIY cooling system flush for the 87 505
    turbo?
    >

    Remove the caps from the radiator and coolant expansion tank. Remove
    the drain screw from the bottom of the radiator tank -OR- disconnect
    the lower radiator hose from the radiator. Either can get messy...

    There is a drain bolt located on the RH side of the engine block
    (near turbocharger)--this drains the cooling jacket. A lot of people
    don't bother with this because it is difficult to access the bolt
    without the help of a hoist.

    Reattach all the hoses/drain plugs then remove the 60C thermocontact
    from the thermostat housing--there are several sensors on that
    housing--the 60C thermcontact is one of the 3 on the side that faces
    towards the front of the car, it is all the way to the right (as you
    face it) and has 2 wires attaches to it.

    **You must remove this thermocontact in order to preserve the life of
    your cylinder head** It allows air to bleed out of the system as you
    refill it.

    Proceed with refilling the cooling system through the radiator with a
    50/50 mix of phosphate-free coolant and distilled water (preferably).
    Once coolant starts to run out of the 60C thermocontact hole,
    reinstall the thermocontact then continue filling the radiator until
    full.

    Start the engine and place the heater control all the way up--keep
    the blower off though. Allow the engine to reach operating temp (fan
    cycles twice). Reverify the coolant level in the radiator, then fill
    the coolant expansion tank to the "MAXI" line...

    I believe the system takes around 2.5 gallons of coolant.

    -Joe G

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