Peugeot Re: Air conditioner troubleshooting?

From: PEUGPETE@AOL.COM
Date: Sun 07 Mar 2004 - 00:13:36 EST

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    In a message dated 3/6/2004 10:17:57 PM Eastern Standard Time,
    biggyg@hotmail.com writes:

            Hey all,
        My 1989 SW8 has no chiller in it (as verified by my mechanic). But
    the mechanic told me the system has to be charged fully before we can
    find out if there is a leak ($400 bucks).
        That would be a very expensive test of the air conditioning system if
    it doesn't work. Anyone know any other way?
                Thanks
                Gashaw

            Gashaw
        To start with pull ALL hoses, expansion valve and replace ALL "O" rings.
    Then evacuate and fill with R134A and a dye. To DIY you will need some tools.
    I made a vacuum pump from an old freezer compressor and adapted it with
    fittings to fit my gauges. A/C gauges, cheap ones at AUTOZONE or SEARS will do
    because you will not use them on a regular basis as a mechanic would. R134A
    adaptors, AUTOZONE or SEARS. Refridgerant oil, AUTOZONE or SEARS. Since it has been
    open for a while (unknown) get a new dryer, AUTOZONE.

        The names of AUTOZONE and SEARS was to illustrate local parts houses. I
    did get some parts and tools at both places, but try yours.

        One special tool you will need is a dipstick for the oil.

                REFRIGERANT OIL DIP STICK

           The next time you open your system use a dipstick on the compressor.
    Take a coat hanger and cut a section about 10" long, put a finger loop in one
    end, on the other end measure 30 mm and put a file mark, that is where your oil
    should be with a dry system. Put a second mark at 25 mm, that should be where
    your oil is now, if over that, use a vacuum hose and pull some out. Go
    through the plug on top of the compressor, it will not fall straight because of the
    shaft inside, but let it fall as straight down as it will. This should get you
    as close as possible on the oil. :-)

                NOW STEP BY STEP ON DIY

        1) Remove all hoses, expansion valve, dryer and compressor.
        2) Drain compressor and reinstall using new "O" rings. Refill to 30mm
    mark on dipstick with new ref oil.
        3) Reinstall new dryer.
        4) Reinstall expansion valve using new "O" rings
        5) Reinstall all hoses using new "O" rings
        6) Install A/C gauges, vacuum pump and allow to run for 1/2 hour.
    Allow to sit for 1 hour and observe vacuum drop, If significant (more than
    1-2lbs), reverse the procedure and put pressure on the system (both sides) and listen
    for air leaks (everything must be quiet to hear it)
        If all is good, remove pump, attach R134A, bleed hose and add to system.
    The system takes 35.27oz total. ALWAYS bleed hose to keep from adding air to
    the system.

        Hope this helps <;-))

                PP

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