Peugeot Re: Getting closer on no-start but still stumped

From: pugNZ (pug-yahoo2@azorah.co.nz)
Date: Mon 02 Jun 2008 - 19:53:35 EDT

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    I have checked the XN6 manual.
    It says you should have magnetic impulse generator in the distributor which
    sends pulses to the amplifier module which controls the coil.

    coil and amplifier should be mounted in an alloy case to provide grounding
    and cooling.
    Impluse generator should look like a star wheel inside the distributor.

    You can check the system as follows.
    -remove distributor cap
    - turn the engine by hand so that the arms of the star shaped polarity wheel
    in the distributor are placed on either side of the pickup (black
    rectangular box just below star).
    -remove HT lead from distributor cap, hold with pliers close to a good
    ground
    - turn the igntion on
    - to generate an impulse, use a screwdriver to mimic the star wheel passing
    over the pickup and this should generate a spark.

    If no spark, check:

    Impulse pickup
    - turn ignition off
    -disconnect connector plugged into the side of the ignition module from the
    distributor.
    - check resistance across the two pins on the connector (ie through pickup
    in distributor)
    - resistance should be 900 to 1100 ohms.
    - If higher resistance, check for corrosion on contacts or bad connections.
    - if no contact issues, replace pickup

    check pickup coil insulation
    - test resistance between ground and each pin
    - should be infinity

    Coil and amplifier:
    - ignition on
    -connect test lamp between coil + and ground, should light up (if not, check
    supply to coil)
    - connect test lamp between coil - and ground, should light up (if not
    possible coil fault or amplifier fault)

    Coil:
    - check primary circuit resistance, coil + to coil - should be 0.48 to 0.61
    ohms
    - check secondary circuit resistance, coil + to HT output, should be 9000 to
    11000 ohms

    Amplifier:
    -unplug the wire from the distributor to the amplifier - note terminal G is
    the lower pin for this plug, ie the one closest to the body of the car when
    the coil/amp is mounted in the car correctly.
    -unplug coil HT lead, hold in pliers near ground
    - turn ignition on.
    -use wire to intermittently give battery + power to terminal G, should
    generate spark each time.

    if you got a spark in the first test with the screwdriver you could check
    the gap between the star wheel and the pickup - adjust to 0.3mm to 0.5mm
    (0.012" to 0.020") using a non-magnetic feeler gauge.

    Note, the amplifier is mounted with a heat transfer grease, make sure this
    is used if you remove the amplifier.

    Have fun.....

    On 6/2/08, zumkopf <martin.karo@verizon.net> wrote:
    >
    > Summary: '84 XN6, problem at first was that car would quit after
    > about 20 minutes running and wouldn't restart; then it wouldn't start
    > at all. Per the suggestion of several people on the board (special
    > thanks to Lance), I was able to check the coil. It makes a spark
    > under test conditions (direct power to coil, new spark plug wired
    > with new ignition wire to high tension lead), so the coil itself
    > seems to be good. The positive lead supplies 12.5 volts with
    > ignition switch at "run"; the negative lead supplies 3.3 volts, so it
    > seems to be getting power from the ignition system. However, with
    > normal wiring restored, the coil does NOT make a spark under cranking
    > [tested with plug wired to high tension lead].
    >
    > I gather from this that the coil is capable of making a spark and has
    > the power supply to do it, but it isn't being TOLD to make a spark,
    > so to speak. So what do I look at next? The distributor pickup?
    > How does one test that? What else might it be?
    >
    > I appreciate any help. This one is new for me.
    >
    > Marty
    > '85 505 STI TD
    > '84 505 STI XN6
    >
    >
    >
    >
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